Robotic palletizing systems have the capability to palletize more than 300 pounds, as well as handle finished loads of more than 4,000 pounds. This can greatly reduce lifting injuries, which account for a third of workplace-related injuries.

Automatic palletizers can also decrease repetitive motion injuries, including shoulder and lower back pain. Lower back injuries are the leading cause of disability and account for nearly 20% of all worker compensation claims, according to FMP Global. Nearly 500,000 claims are filed each year with an average compensation of $24,000.

Nationwide, lower back pain accounts for 264 million lost workdays each year. And it costs Americans at least $50 billion in healthcare costs each year. Add in lost wages and decreased productivity, and that figure easily rises to more than $100 billion.

Robot palletizer machines reduce recruitment costs and labor rates, which often range from $15/hour to $60,000/year or more for a single employee. Depending on your labor rates, a high-volume system can generally pay itself back in one to two years. Plus, by taking on laborious tasks, robots can improve retention, saving costs associated with employee turnover and training.

Robot palletizing solutions are low maintenance, needing service every one to three years or so. How often they need maintenance depends on the environment they are used in. Some of these variables include how clean the workspace is, if there’s moisture and if it’s a refrigerated area. As your single-source integration partner, RMH handles all your maintenance and support needs.

Robotic programming increases quality and repeatability while reducing waste and damage to products. Because products are put down consistently every time, there isn’t any jarring, shifting or shaking. You won’t have to worry about whether stack patterns were done incorrectly or if slip sheets were forgotten. With high speed robot palletizers, you’ll be rewarded with consistency each time.

With e-commerce expected to increase to $893 billion in 2022, today’s consumers are wanting more products at even faster speeds. Don’t get left behind.

Industrial palletizing robots can work 24/7/365 and are immune from pandemic shutdowns. If your lines allow for it, they can continue to work without downtime, keeping up with seasonal peaks and increased consumer expectations. This allows you to increase production while reducing labor and operating costs. In fact, FANUC America says pallet robot systems can increase productivity by up to 1,900 palletizing cycles per hour. While your exact savings will vary, you’ll be able to make better use of your employees and boost productivity.

Nearly one-fourth of the manufacturing workforce is 55 or older, according to the U.S. Census Bureau. As these baby boomers age and retire, factories are becoming more desperate for workers.

The industry as a whole may have a staggering 2.4 million jobs to fill between now and 2028, according to the Manufacturing Institute. Many of those jobs may go unfilled due to changing skillsets, younger workers having misperceptions about manufacturing jobs and baby boomer retirements. And, not to mention, retaining quality workers is another top challenge. With palletizing robots, you’ll be prepared for having fewer people on the floor.

Our team includes robotics, software, mechanical and electrical engineers. Let us be your FANUC America Authorized Systems Integrators.

As a turnkey supplier, we provide all the hardware, software and integration engineering you need. We’re here when you need us for local service and software support.

From system design to robotic controls, end-of-arm tooling and human machine interface programming, our experienced team handles your project in-house. This includes implementation, training and aftermarket service.

As a leading distributor, we have access to many product lines in each of our areas. We can design a custom solution that fits your needs and provide simulations to show functionality and system flow.